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Manhole Installation Guide Units DN900 - 3000

1.0 Introduction

CPM Group Ltd concrete manholes are designed, manufactured and kitemarked to BS EN 1917 and BS5911-3. The intended use is to permit access and to allow aeration of drain or sewer systems conveying sewage or surface water under gravity.

When correctly installed the manhole units are designed to withstand main road traffic loading. For further details of the specification and performance criteria please contact CPM Group Technical Department.

Please note this is a general guide and reference to drawings and specification should be made for any particular requirements.

 
2.0 Preparatory Considerations
For the excavation work required prior to manhole construction a mechanical excavator is normally required. The type is dependant on the manhole diameter and weight (see table at foot of page). For manhole rings up to and including DN1200, a backhoe type excavator with a 1T lift capacity is generally adequate. For larger rings and slabs a 360° slew machine will be required. The bucket of the excavator being used should be fitted with an approved lifting point to which the chains or webbing sling can be attached. DO NOT USE MAKESHIFT LIFTING ARRANGEMENTS.
 
3.0 Off Loading

Chamber sections should be delivered vertically on the lorry. Proprietary lifting bolts are required (available from your supplier) which fit through the 50mm diameter holes in the chamber units. Units up to and including DN1800 have 2 holes, larger diameters have 3 holes. Chains should be fitted through from the inside of the chamber unit.

Cover slabs have three lifting points requiring the use of chains with hooks

IT IS ESSENTIAL FOR THE LIFTING CHAINS OR SLINGS TO HAVE A SAFE WORKING LOAD AND SUITABLE ANGLE OF LIFT APPROPRIATE FOR THE UNIT BEING LIFTED.


DN
Chamber unit
Weight(Kg's) /m Depth
Cover Slab
Weight(Kg's) 6752 access
900
530
130
1050
710
235
1200
912
355
1350
1080
475
1500
1330
790
1800
1760
1210
2100
2140
1745
2400
2740
2375
2700
3400
3335
3000
4140
4585

4.0 Construction

Manhole bases are generally cast insitu and placing of the first chamber unit will be dependant on the particular detail required by the design.

However, it will generally be one of the following 2 types.

(a)

Insitu base built to incorporate the main pipes (Sewers for Adoption typical details).

The insitu base should be taken to a minimum of 50mm above the highest pipe. The ring should be lowered onto the concrete, levelled and additional concrete placed to build the ring in a minimum of 75mm.

(b) Insitu base slab.

The first ring can be placed directly onto a cast base slab. The ring should be placed on 2 layers of bitumen sealant (See table below) or on a 10mm thick 3:1 sand/cement mortar bed. Inlets, outlets and benching will then have to be formed.

The manhole can then be constructed to the required height. The joints should be made with either sealant as shown in the following table or a 3:1 sand/cement mortar. Reference to the specification should be made to confirm particular requirements for the joints.

Joint Sealant

Sealant size
(tongue and
groove)
12mm x 60mm
12mm x 80mm
12mm x 120mm
Unit nom. Size
(mm)
900
1050
1200
1350
1500
1800
2100
2400
2700
3000
Sealant length
(per joint)
3.5m
4.0m
4.5m
5.0m
5.5m
6.5m
7.5m
8.5m
9.5m
10.5m
Primer
5 Litres / 100m
5 Litres / 75m
5 Litres / 50m


Cover slabs should be seated on 1 layer of sealant for manholes up to DN1200 and 2 layers for larger diameters.

Some specifications may require a 150mm concrete surround to the manhole. Proprietary shutters are available for this should it be required.

The manhole can then be completed to ground level by using either class B engineering bricks or precast concrete adjusting units with the access cover and frame finally seated at ground level.

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